HomeApplication NotesChemical Process Lines
Chemical / Petrochemical

Flow Switches in Chemical Process Lines

Selecting the right body material and seal for corrosive media — acids, caustics, and solvents — and when to specify Teflon-lined or Monel construction.

N SeriesE SeriesH Series

Material Selection is Critical

Chemical process lines carry media that can rapidly corrode standard carbon steel components. The wetted parts of a PEECO flow switch — the body, paddle, stem, and bellows — must be compatible with the process fluid to ensure reliable long-term operation.

PEECO offers a wide range of body materials and can engineer custom configurations for unusual media. Always provide the full chemical name, concentration, and temperature range when requesting a quote.

Material Guide by Media Type

MediaRecommended BodyNotes
Dilute acids (HCl, H₂SO₄)316SS or Teflon-linedAvoid carbon steel; Teflon for high concentrations
Caustics (NaOH, KOH)316SSCarbon steel acceptable at low concentrations
Chlorinated solventsMonel or 316SSAvoid standard elastomers; specify Teflon seals
Seawater / brine316SS or MonelHigh chloride — carbon steel will pit rapidly
Hydrocarbons (oil, fuel)Carbon steel (standard)Standard construction suitable for most hydrocarbons
Highly corrosive / exoticTeflon-lined or customContact PEECO engineering for unusual media

Hazardous Location Considerations

Most chemical and petrochemical plants have classified electrical areas. Specify the E Series (explosion-proof, Class I Group D) for Division 1 or Division 2 locations. The H Series is available for high-pressure chemical service above 600 PSI.

Teflon Option

The PEECO Teflon option provides all wetted parts in PTFE or a Teflon bellows assembly. Available on N Series housings up to 100 PSI and 450°F. Also available in KYNAR for additional chemical resistance.

Learn more about the Teflon option